June 26, 2023
The US Military has a long and storied history and body armor has certainly played a leading role throughout the years.
Each branch of the armed forces – Army, Navy, Airforce, Marines, and Coast Guard – all have the need to protect their troops on the battlefield.
This blog will explore the different types of protection utilized by our modern-day armed forces, including the: US Special Forces, US Army Rangers, Navy Seals, Green Berets, US Marine Raiders, US Army, Naval Marines, US Airforce, National Guard, and first responders and law enforcement.
In general, the most common type of body armor used by the US Military is the Interceptor Body Armor (IBA), which is a bullet-resistant plate carrier that is worn over the soldier's uniform.
In conjunction with bulletproof plates, this type of body armor can stop most small-arms fire and is effective against shrapnel and other high-velocity projectiles.
The military also uses heavier body armor for more dangerous situations, such as the Improved Outer Tactical Vest (IOTV) and the Enhanced Small Arms Protective Inserts (E-SAPI). These vests provide much better protection against larger caliber bullets and high-velocity projectiles.The US Military has been developing increasingly sophisticated body armor for its soldiers over the past few decades. This armor has saved countless lives on the battlefield and continues to evolve as the threats our soldiers face change.
For example, a newer ballistic plate called the Lightweight Small Arms Protective Plate (LSAPP), which will offer even better protection than the E-SAPI while being much easier to wear for extended periods of time, is currently in development.
So, there is a general overview of US Military armor. Now let’s take a deep dive!!
The United States Special Forces are a highly trained and elite group of soldiers who are experts in carrying out special operations. They are often involved in activities such as counterterrorism, direct action, unconventional warfare, covert options,reconnaissance, and personnel recovery.
They carry out complex missions in difficult and dangerous environments. Due to the nature of their missions, the US Special Forces require body armor with a high level of versatility and mobility.
The Green Berets were established in 1952 and have since been involved in various conflicts and wars, most notably in Vietnam and Afghanistan. The Green Berets are often involved in missions of an “unconventional” nature.
In the 1990’s the military introduced the Interceptor Body Armor (IBA) system. The IBA system provides protection against small arms fire and shrapnel while balancing the need for usability and comfort. The IBA system consists of two components:
In 2007, the US Military introduced the Improved Outer Tactical Vest (IOTV) to replace the OTV. The IOTV was designed to provide superior mobility, comfort, protection, and female-based models in response to the increase of female ground soldiers.
Along with improvements in the tactical vest, Enhanced Small Arms Protective Inserts (E-SAPI) replaced the SAPIs, providing greater protection as the evolution of small arms weapons evolved. The E-SAPIs have an NIJ rating of level IV body armor and are designed to withstand threeimpacts of “up to” an M80 7.62x51mm ball.
But the improvements don’t stop there. In 2018, the US Military began to issue the Modular Scalable Vest (MSV) which is significantly lighter, easier to wear in hot environments, and provides a greater range of size options.
The new improvements also provided greater versatility depending on the nature of the mission and additional gear requirements.
Established in 1943, the US Army Rangers are a specialized force of elite light infantry tasked with direct action raids, airfield seizures, reconnaissance, and personnel recovery.
Much like the US Army Green Berets, the Rangers require body armor that can be adapted to a variety of situations, environments, and threats.
Due to the similarity in requirements, the US Army Rangers utilize the same body armor as the Green Berets – the IOTV, MSV, and the ESAPI’s.
The US Navy SEALS is the special operations force of the US Navy. They engage in direct raids on enemy targets and action against terrorist groups. They also conduct reconnaissance missions, especially prior to beach landings.
They are the special forces group most likely to conduct missions by sea, which is a key difference when it comes to body armor.
The US Navy SEALS will use different armor plates depending on whether they are undertaking a land or sea operation. By their nature, heavier armor plates would make it more difficult to maneuver in the water.
Buoyancy is also important with it comes to the body armor worn by the SEALS. The IOTVs worn by the US Navy SEALS are often equipped with compartments for CO2 cartridges for maritime operations.
This is an excellent example of the versatility the US Military’s body armor advancements have provided to our forces.
The Marine Raiders are a special operations force of the United States Marine Corps. At this point, it should come as no surprise that the US Marine Raiders utilize its own version of the Interceptor Body Armor (IBA) system.
The Modular Tactical Vest (MTV) was a standard issue to all US Marine Raiders prior to 2008. When the War in Afghanistan required soldiers to navigate mountainous terrain, the lighter-weight Scalable Plate Carrier (SPC) was fielded to combat.
In response to the ever-changing nature of combat, the US Military introduced the Improved Modular Tactical Vest (IMTV) in 2011. However, this is expected to be replaced by the Improved Scalable Plate Carrier (ISPC).
The IMTV and ISPC are both highly customizable to fit the needs and physical makeup of the MARSOC.
The United States Army uses a variety of different body armor systems in the Infantry. The most common system is the Interceptor Body Armor (IBA)…again! Additionally, they also use the Enhanced Small Arms Protective Inserts (E-SAPI) system…again!
This body armor can also be customized for specific roles within the Infantry, such as medics or snipers. The Army is also testing out new body armor systems that provide even more protection, such as the XSAPI system.
While the full definition of the XSAPI plate system is yet to be publicized, it is expected to withstand multiple effects of up to three hits of 7.62x54mmarmor-piercing rounds.
The XSAPI plates are made from the same material as the E-SAPI plates (boron carbide or silicon carbide), however, an additional layer of ultra-high-molecular-weight polyethylene (Spectra) will help protect against deeper fragmentation. It is likely that this more advanced XSAPI plate will be utilized across all branches of the US Armed Forces.
The Navy uses a variety of body armor for its Marines, depending on the mission and operational environment. The most common type is, you guessed it - the Interceptor Body Armor (IBA) system. Marines, like other branches of the Armed Forces, also wear Kevlar helmets.
The United States Air Force uses a variety of body armor for its Airmen. The type of armor worn depends on the mission and the threat level. The USAF in particular must balance weight requirements with protection, as flying is often a requirement of their mission.
Airmen in combat zones may wear relatively heavier body armor that includes Kevlar vests and plates to protect against small arms fire and shrapnel. Airmen flying combat missions may also wear helmet-mounted displays and night vision goggles.
Those who are not deployed may still wear body armor when working in high-risk areas or during training exercises. Body armor for these Airmen is typically lighter weight and may include soft body armor like ballistic vests to account for weight limitations while flying.
The National Guard Infantry is responsible for defending our country (by land or sea) closer to home. Like other branches of the military, the National Guard Infantry uses (and this shouldn’t come as a surprise by now) the IBA system.
In some cases, buoyancy (like the US Navy SEALS) is important and therefore members of the National Guard will utilize vests with flotation assistance.
Again, there is no one-size-fits-all answer to this question, as the type of body armor worn by civilian first responders will vary depending on their specific needs and the threats, they are likely to face. However, it is not likely that first responders and law enforcement will utilize military-grade body armor.
There are a variety of body armor options available to first responders and law enforcement officers, and the type of armor worn may vary depending on the officer's department or assignment. Many officers wear bullet-resistant vests as their primary form of body armor.
These vests are typically made from Kevlar or other similar materials and can provide protection against most handgun and rifle rounds. Often these vests have a slimmer profile, which gives officers the ability to conceal the vest under their uniform.
Firefighters have the unique need for heat and fire-resist body armor. Specially treated clothing and gear protect them from heat and flames. Ballistic vests may also be utilized depending on the situation.
Military-grade armor is now available for purchase by civilians, though it is not cheap. Military-grade body armor can cost several thousand dollars and is typically much heavier and bulkier.
It is important to remember, however, that the military's requirements for body armor are very different from those of civilian users. Military body armor must be able to protect against a wide variety of ballistic threats, including high-powered rifle rounds, whereas most civilian applications only require protection against handgun rounds.
In addition, military body armor must be able to withstand a great deal of abuse and be comfortable to wear for long periods of time in all conditions. For these reasons, civilians should carefully consider choosing the best body armor for their needs before purchasing military-grade body armor.
However, the advances in military body armor are influencing the more practical personal body armor. As more information and technology are shared between the two industries, private companies can develop products that offer similar levels of protection as military-grade gear.
This includes bulletproof vests and body armor plate carriers that can stop high-powered armor-piercing bullets. If you’re looking to purchase military-grade body armor for personal use, look for armor that is rated at an NIJ level IV or above, along with plate carriers containing multiple pockets and a cummerbund design.
It may be more reasonable, and wallet-friendly, to look at body armor like that worn by first responders and law enforcement. If this is more to your liking, look for armor with a rating of NIJ Level III or IIIA and more discreet, low-profile vests and plate carriers.
You may be wondering if it is legal for civilians to purchase military-grade body armor. It is legal in the United States for almost all civilians to purchase any NIJ-rated level body armor. However, there are a few things you should keep in mind:
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I bought the carrier, and it arrived within a few days. I was happily surprised by the low weight, and rugged construction of the Alpha Carrier. I put a level 4 plate in both front and back, both of which fit like a glove. The sizing was easy to adjust, and the one size fits most is true of this product. Huge adjustment range. Very impressed by the Fortis Alpha Carrier, along with everything I have ever ordered from Premier Body Armor. Great job, guys!
After wearing my full body armor for 30-years, it isn’t conducive to under cover plain clothes work that I do now and it is so hot to wear during the summer. I put this armored t-shirt on and it fits like a glove, but is not uncomfortable. The first day I wore it alone, but the second day I wore a form-fitting micro fiber tank top under it and it really felt good. I actually had no wetness because the bottom top absorbed it. It was a warm day, but nothing like sweating intensely with full body armor. I ordered a second carrier shirt to switch out for washings. With my gear on and plain black tactical shirt, I am so much more comfortable on my feet for long hours. I should have bought this years ago.
As someone with extensive experience wearing a wide variety of body armor in the military, law enforcement, and physical security industries, I know firsthand the challenges of balancing protection, comfort, and concealment. The Everyday Armor T-Shirt has exceeded my expectations on all fronts.
This is by far the most comfortable body armor option I’ve ever worn. The lightweight design and breathable material make it ideal for all-day wear, whether you’re on duty or just out running errands. It’s so well-concealed that it doesn’t print, even under a fitted shirt, making it perfect for discreet protection without sacrificing mobility.
What sets this apart is how seamlessly it integrates into daily life. Unlike traditional armor that feels bulky or restrictive, the Everyday Armor T-Shirt feels like part of your everyday wardrobe while still providing reliable peace of mind.
If you’re looking for everyday protection that doesn’t compromise comfort or discretion, this is an outstanding choice. Highly recommend!
PBA is awesome. I own 3 backpack panels from them. I own panels for Vertx ReadyPack, Eberlestock Fade Sling, and now the Fade Adapt.
The Fade Adapt panel is huge. Fits snug into the backpack and covers a lot. Mainly gonna be used for traveling and camping. I feel comfortable carrying it knowing I'll have a huge panel to hide behind.
Thanks again PBA for the great products.
When it comes to armor, if you want something light so you can be quick and/or carry more ammo, med supplies, etc., and still want the best protection… get these. Sure they’re not level 4… but they cover the most likely rounds to be used in an urban environment. Quit thinking Level 4 is the best and get these, you’ll be thoroughly impressed. Hell even my 10 year old loves them! Would be great for their backpack too.
Love this new little sling with the panel in it beautiful exactly how it describe on the website
Have always worn soft armor, generally in outside carrier working law enforcement and military. Needed to up protection from rifle fire. Did not want heavy steel plates. Polyethylene the ticket for weight and protection. The Fortis III+ very nice. Light, 3.4 lbs each, multi curve, comfortable, have protective coating, fabric, nice. I put them in a Agilite K19 carrier. Overall more comfortable, easier to move than the outer carriers and soft armor I have worn before. Weight is crucial in extended wearing of vest, especially when adding pouches, ammo, radio, etc. These plates really help in reducing weight and no compromise on protection. The price was a factor along with quality and protection level. These plates nailed it, don't know how you could get anything better for this price. Company is legit, background In manufacture sold me also. You will not be disappointed in the Fortis III+ multi-curve plates.
I’ve put it to use on the job as an AEMT and it does it’s job well. It keeps me at more of a peace of mind knowing I have a bit of protection going to calls and it doesn’t get in the way of my patient care.
First, I want to thank the customer support team that helped me with my return. The first sling pack was way too small. Y’all suggested another one that was larger. It was a perfect size and I love the way it hugs my body. Second, love the way your body armor fits in the sling pack. It’s a perfect pairing. Now let’s talk about the combo. This has to be one of the nicest packs I have ever bought. Honestly I didn’t know much about the Viktos brand. WOW!! Very nicely constructed. I love the fact I can put in my side x side while out on the ranch. It holds everything that might be needed.
Again thank you to everyone. Pease keep up with quality products like this. You have a customer for life! Thank you!
James Moffat
Caballo, NM
Fantastic Product - Armor Fits like a Glove. Also, it was very convenient to get the bag with the armor.
While it inherently seems a little bit silly to armor a fanny pack, premier and VertX are a perfect match as always. And silly or not, now I've got an extra layer of 3A soft armor to throw over one of my children, sling across my chest, etc if ever needed. It's big enough to protect vitals, and my gun rides in the socp pack as well. This is a great setup for short walks and hikes, or summertime on the boat
By far the most concealable body armor I own. I am 5’11 and 155 lbs. I got a small and was so worried that the armor wouldn’t be concealable since I’m on the thinner side, but I was dead wrong. I had a hoodie ready to throw on in order to show it concealed further, but there would be no point. You can’t see anything with this size SMALL under-armor polo on…that’s actually impressive premier. Great job.
I have wore the product multiple times now and have received many compliments on the fact that you can’t hardly tell I’m wearing it. Also it is very comfortable in comparison to other similar products on the market. I’m very happy with the product.
Fit as described quality products from a American family company.
Great shirt. Very discrete to wear. Proud to support and American company
Sarah
April 16, 2024
As a writer, I found this article very useful. Thank you for posting it.