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March 10, 2023
Guest post by Andrew Schuler
Soft body armor is a popular way for discreet wearable armor and off-body carry. In this article, we'll give you a full run-down, including size, stopping power, its practicality, and why you should use it for protection.
Soft body armor is a type of protective gear designed to absorb and dissipate the energy of projectiles, such as bullets or shrapnel. Law enforcement officers, military personnel, and civilians wear it for personal protection.
Soft body armor is designed to protect the wearer from bullets and other projectiles while remaining lightweight. It is also the most flexible type of body armor. Manufacturers typically use advanced materials that absorb and dispel energy to achieve this balance of protection and mobility.
One of the most commonly used materials is Kevlar®, a synthetic fiber developed by DuPont in the 1960s. Kevlar® is five times stronger than steel by weight, making it an excellent choice for body armor. Another popular material is Dyneema, a high-strength polyethylene fiber that is even lighter than Kevlar®.
The materials used in soft armor are constantly evolving as new technologies and materials are developed. However, the goal remains the same: to provide effective protection while allowing the wearer to move freely and stay safe in dangerous situations.
Berry Compliance and "Made in the USA" standards are closely connected as they both focus on ensuring that personal protective equipment (PPE) used by military and law enforcement personnel and civilians is high quality and domestically sourced.
Berry Compliance specifically mandates that certain PPE, including body armor, must be made from US materials and manufactured within the US. This helps to ensure that the PPE meets strict quality control measures and is made from high-quality, domestically sourced materials. All of Premier Body Armor's ballistics are made in the USA, and all materials used are sourced domestically.
Similarly, the "Made in the USA" standard indicates that a product was manufactured domestically and meets certain standards for quality and reliability. When looking for the best soft armor, or any body armor for that matter, it's critical to consider where its materials come from. It's also critical to consider who made it and who distributed it.
The choice between soft and hard ballistic protection depends on the wearer's needs. Law enforcement officers and military personnel who must move quickly and remain agile in high-pressure situations often use soft body armor. Hard body armor is typically reserved for situations with higher threat levels, such as during a military operation or hostage rescue mission.
Civilians may wear soft body armor instead of hard body armor for concealment purposes. Generally, soft armor is made from flexible materials that can conform to the wearer's body shape, making it easier to wear under regular clothing without drawing attention.
Overall, the key difference between soft and hard body armor is the materials used and their protection level. Level 3 body armor and higher is typically hard. Level 3A and below are usually soft.
Soft ballistics are the lightest body armor, as well as the most comfortable and easily concealable kind of body armor. Hard body armor is heavier and more rigid but offers greater protection against high-powered weapons.
Certified armor is rated according to the National Institute of Justice (NIJ) standards, which classify body armor according to its ability to stop different types of ammunition. For example, Level II soft body armor is designed to stop the most common handgun rounds. In contrast, Level IIIA soft body armor is designed to protect against even higher-velocity handgun rounds and some lower-velocity shotgun rounds.
To give you an idea, here's a list of rounds Level 3A armor will protect against:
For more in-depth information, read our blog about understanding the NIJ rating system.
Soft body armor is the most concealable body armor on the market, making it easily integrated into civilian life. It's also the most flexible, the lightest, and arguably the most comfortable. Soft body armor is also versatile, and comes in more styles than just your conventional bulletproof or ballistic vest.
Premier Body Armor's backpack panels, whether you're a student, a commuter, or a traveler, provide easy, discreet protection from ballistic threats. This is done without adding extra weight or bulk to your backpack.
These level 3A soft body armor inserts will be your best bet if you're shopping for lightweight body armor—they only weigh 1 lb. Still, we don't compromise protection for a lighter weight. These panels are level IIIA concealable body armor, protecting against the vast majority of threats faced in day-to-day life.
If you want to maximize concealability, the best concealable body armor is the Everyday Armor T-shirt. Like our backpack panels, the Everyday Armor T-shirt is light, discreet, and comfortable. Tested to the NIJ level 3A standard, it's the best soft armor vest carrier to protect against all small to middle rounds.
The flexible body armor used in our Everyday Armor T-shirts makes it the best ultra-low visibility concealable body armor you'll find on the market.
Our Discreet & Elite Executive ballistic vests were designed to be comfortable and concealable enough to wear in high-profile situations. The Discreet Executive Vest has an NIJ-certified Level IIIA ballistic rating. The Elite Executive Vest is a NIJ-certified Level II concealable body armor vest and ultra-lightweight.
Both vests can be worn by anyone, from an international business traveler to a politician, music artist, or celeb. It can also be worn by someone who is simply concerned about their safety.
With these ballistic vests, the easily removable outer shell is made from a space-age antimicrobial material that wicks away moisture and is breathable. Because you wear it like an undershirt, the Discreet/Executive vests were designed to be near invisible when worn under a button-down shirt.
Not only are these vests the most comfortable concealable body armor, but they are also Berry Compliant and Made in the USA, so you know they are of the highest quality.
Despite its many strengths, some see features of soft ballistic protection as drawbacks. This includes limited protection against edged weapons or blunt force trauma. Compared to hard armor, it can be less effective at stopping high-powered rifle rounds.
This type of protection can also be limited in terms of how long it lasts. It should be replaced after a certain period of time, and replaced if a projectile hits it.
Practically speaking, the strongest soft body armor available is Level IIIA, which stops most ammunition used in handguns. It can also stop some middle-range rounds depending on the velocity of the bullet.
The NIJ rating of soft body armor with a lower threat protection level than hard armor isn't entirely negative. Soft body armor is the best way to protect yourself on a daily basis. Most gun-related deaths in the US are caused by handguns.
According to the FBI rifles, sometimes called assault weapons, were involved in just 3% of firearm murders. Shotguns were involved in 1%, with the vast majority of situations involving handguns.
If you're a civilian, soft body armor will suffice in nearly all circumstances.
Like other protective gear, soft armor has a lifespan and should be replaced after a certain period or after being hit. The NIJ recommends replacing soft body armor every five years, regardless of whether it's been used.
Protective materials, such as Kevlar or other synthetic fibers, are prone to degradation over time. This is due to exposure to sunlight, moisture, and other environmental factors. This can cause the fibers to become brittle, reducing the armor's ability to absorb and dissipate energy from incoming projectiles.
Taking care of your armor can prolong the lifespan.
Soft ballistics are designed to protect against threats such as bullets and shrapnel. However, it may not be as effective against edged weapons such as knives or sharp objects, as they can penetrate the protective material. While some soft body armor may offer knife resistance against slashing attacks, it is not designed to be stab-proof.
BFD, or backface deformation, is a phenomenon that can occur when a projectile strikes body armor. This happens when the impact force causes the protective material to deform, creating a depression or bulge in the back of the armor. While BFD may not be harmful, it can lead to injury if the deformation is severe enough to cause blunt-force trauma to the wearer's body.
Armor often comes with trauma pads to help lower the risk of injury. Trauma pads are additional layers of protective material that can be placed behind the armor. These pads can help absorb and distribute the impact of a projectile, reducing the risk of injury.
There are many ways to incorporate flexible body armor into your personal protective system:
A plate carrier that accepts soft body armor plates is a versatile option that allows for the customization of protection levels, depending on the situation. These vests come in different sizes and shapes, allowing the user to choose the right fit and level of protection for their needs.
A plate carrier that accepts soft armor can provide an added layer of protection against ballistic threats. This type of carrier is ideal for those who require a lightweight and flexible option that won't impede their movement in critical situations. The soft body armor carrier can also be concealed under clothing for covertness, making it a popular choice for those who need to be more discreet.
Our Agile Inserts are soft armor plates that can easily run with your plate carrier. If you want to stay lightweight and agile, these ESAPI cut Level IIIA soft ballistic inserts are the ideal solution. They fit in any standard plate carrier, are thin, and are incredibly comfortable. And if you want to find the best plate carrier to pair with these inserts, check out our Core Plate carrier and Hybrid Tactical Vests.
For additional gear, consider our Bulletproof Laptop Case. This product functions perfectly as a laptop case and discreetly conceals Level IIIA armor panels. Take this case with you anywhere for discreet protection.
Finally, if you want to give your "beer can the confidence it gives you" take a look at the world's only Bulletproof Can Cooler. If you need something to show off at your next barbecue, this product might be for you.
We delved into the nuances of soft body armor and how it can provide crucial protection in dangerous situations. We also provided a comprehensive guide to finding various protective products, including our popular bulletproof backpack inserts, concealed armor shirts, tactical vests, and other gear.
In short, soft body armor is versatile, concealable, and comes in many styles, making it perfect for civilian use. It's an excellent option for anyone who wants a discreet way of protecting themselves.
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December 20, 2024
I bought the carrier, and it arrived within a few days. I was happily surprised by the low weight, and rugged construction of the Alpha Carrier. I put a level 4 plate in both front and back, both of which fit like a glove. The sizing was easy to adjust, and the one size fits most is true of this product. Huge adjustment range. Very impressed by the Fortis Alpha Carrier, along with everything I have ever ordered from Premier Body Armor. Great job, guys!
After wearing my full body armor for 30-years, it isn’t conducive to under cover plain clothes work that I do now and it is so hot to wear during the summer. I put this armored t-shirt on and it fits like a glove, but is not uncomfortable. The first day I wore it alone, but the second day I wore a form-fitting micro fiber tank top under it and it really felt good. I actually had no wetness because the bottom top absorbed it. It was a warm day, but nothing like sweating intensely with full body armor. I ordered a second carrier shirt to switch out for washings. With my gear on and plain black tactical shirt, I am so much more comfortable on my feet for long hours. I should have bought this years ago.
As someone with extensive experience wearing a wide variety of body armor in the military, law enforcement, and physical security industries, I know firsthand the challenges of balancing protection, comfort, and concealment. The Everyday Armor T-Shirt has exceeded my expectations on all fronts.
This is by far the most comfortable body armor option I’ve ever worn. The lightweight design and breathable material make it ideal for all-day wear, whether you’re on duty or just out running errands. It’s so well-concealed that it doesn’t print, even under a fitted shirt, making it perfect for discreet protection without sacrificing mobility.
What sets this apart is how seamlessly it integrates into daily life. Unlike traditional armor that feels bulky or restrictive, the Everyday Armor T-Shirt feels like part of your everyday wardrobe while still providing reliable peace of mind.
If you’re looking for everyday protection that doesn’t compromise comfort or discretion, this is an outstanding choice. Highly recommend!
PBA is awesome. I own 3 backpack panels from them. I own panels for Vertx ReadyPack, Eberlestock Fade Sling, and now the Fade Adapt.
The Fade Adapt panel is huge. Fits snug into the backpack and covers a lot. Mainly gonna be used for traveling and camping. I feel comfortable carrying it knowing I'll have a huge panel to hide behind.
Thanks again PBA for the great products.
When it comes to armor, if you want something light so you can be quick and/or carry more ammo, med supplies, etc., and still want the best protection… get these. Sure they’re not level 4… but they cover the most likely rounds to be used in an urban environment. Quit thinking Level 4 is the best and get these, you’ll be thoroughly impressed. Hell even my 10 year old loves them! Would be great for their backpack too.
Love this new little sling with the panel in it beautiful exactly how it describe on the website
Have always worn soft armor, generally in outside carrier working law enforcement and military. Needed to up protection from rifle fire. Did not want heavy steel plates. Polyethylene the ticket for weight and protection. The Fortis III+ very nice. Light, 3.4 lbs each, multi curve, comfortable, have protective coating, fabric, nice. I put them in a Agilite K19 carrier. Overall more comfortable, easier to move than the outer carriers and soft armor I have worn before. Weight is crucial in extended wearing of vest, especially when adding pouches, ammo, radio, etc. These plates really help in reducing weight and no compromise on protection. The price was a factor along with quality and protection level. These plates nailed it, don't know how you could get anything better for this price. Company is legit, background In manufacture sold me also. You will not be disappointed in the Fortis III+ multi-curve plates.
I’ve put it to use on the job as an AEMT and it does it’s job well. It keeps me at more of a peace of mind knowing I have a bit of protection going to calls and it doesn’t get in the way of my patient care.
First, I want to thank the customer support team that helped me with my return. The first sling pack was way too small. Y’all suggested another one that was larger. It was a perfect size and I love the way it hugs my body. Second, love the way your body armor fits in the sling pack. It’s a perfect pairing. Now let’s talk about the combo. This has to be one of the nicest packs I have ever bought. Honestly I didn’t know much about the Viktos brand. WOW!! Very nicely constructed. I love the fact I can put in my side x side while out on the ranch. It holds everything that might be needed.
Again thank you to everyone. Pease keep up with quality products like this. You have a customer for life! Thank you!
James Moffat
Caballo, NM
Fantastic Product - Armor Fits like a Glove. Also, it was very convenient to get the bag with the armor.
While it inherently seems a little bit silly to armor a fanny pack, premier and VertX are a perfect match as always. And silly or not, now I've got an extra layer of 3A soft armor to throw over one of my children, sling across my chest, etc if ever needed. It's big enough to protect vitals, and my gun rides in the socp pack as well. This is a great setup for short walks and hikes, or summertime on the boat
By far the most concealable body armor I own. I am 5’11 and 155 lbs. I got a small and was so worried that the armor wouldn’t be concealable since I’m on the thinner side, but I was dead wrong. I had a hoodie ready to throw on in order to show it concealed further, but there would be no point. You can’t see anything with this size SMALL under-armor polo on…that’s actually impressive premier. Great job.
I have wore the product multiple times now and have received many compliments on the fact that you can’t hardly tell I’m wearing it. Also it is very comfortable in comparison to other similar products on the market. I’m very happy with the product.
Fit as described quality products from a American family company.
Great shirt. Very discrete to wear. Proud to support and American company